United Litho, Inc.
About ULI Extraordinary Service Training Production Tools Proteus News & Info Employment Opportunities Contact Us Site Map

News & Information

 

PressProof

Volume 3, Issue 1

Eyes Wide Open
Postal Update
Paper Prices on the Rise
United Litho Wins Big
No More Stripping
An Extraordinary Service Experience: American Gas
TechTip: Reproducing Currency

 

Eyes Wide Open: Sheridan Group Becomes First Branded Printer Site on printCafe.com

In an era when technology is changing at blinding speed, how does a company keep its eyes open for opportunities to improve customer relationships? Ask the folks at United Litho and at its parent company, the Sheridan Group.

"We've always wanted to stay on the leading edge of technology," said Doug Ehmann, vice president and chief information officer of the Sheridan Group. And they've done just that, recently signing with printCafe.com, the only Web site providing e-commerce solutions for printers and publishers. With printCafe, print customers will be able to order and access job information via the Internet.

"We believe printCafe's business-to-business e-commerce systems will enable us to provide new and significant benefits to our customers," said Sheridan Group President and CEO John Saxton. "On an overall basis, we believe that our relationships with our customers will be strengthened and enhanced as a result of being able to provide these new capabilities."

How does it work? ULI installs one software package on its premises to streamline the order entry end of the workflow. They then provide the customer with a second software package (called Proteus), plus installation, training and support. "These two packages communicate with each other," explained Phil Salvo, client service leader. "Customers can export files directly to us with a keystroke."

The software previously cost $10,000 per workstation, with an average installation running around $40,000. This often made it prohibitive for smaller publishers. "With this partnership with printCafe, we can now offer the software free of charge to our customers," continued Salvo, who explained that having been on the market for roughly eight years, Proteus has been through a series of developments and is a proven system.

In fact, publishers nationwide have benefited from Proteus' user-friendly, intuitive features, which help them save time and reduce expenses.

Ken Garner, president of United Litho, said that the software makes some fairly complex capabilities much simpler. "Customers can run a number of 'what if' scenarios to determine their pricing. They can ask themselves, 'What if I increase the number of pages or add four-color process?'" explained Garner. This ability makes for fewer surprises further along in the production process. "It gives publishers a financial dashboard indicator to give them a real-time idea of the effects of their changes," he said.

In addition to the benefits to financial planning, Proteus gives publishers the ability to impose pages the way they will be printed. "It automatically alerts the publisher of separation requirements for competitors' ads, or placement requirements, such as right or left page," continued Garner.

Other advantages to the Proteus system include automatic U.S. Postal Service ad-edit ratio calculations, electronic dummy book development, template issues and auxiliary insert placement. "Having these tools, customers can more easily and accurately plan and manage their publications, which is often a time-consuming and burdensome task," said Doug Ehmann at the Sheridan Group. "This way, the carefully laid-out details and specifications of a job come right to us electronically, saving time on both ends and eliminating possibilities for error."

Client Service Leader Salvo anticipates a few-week installation with a two-day customer training and additional courses offered on the ULI premises. "The software can run on Mac or PC platforms," he said. "Customers typically won't need to make hardware changes. The training will focus more on acclimating publishers to a new workflow."

ULI is hiring a dedicated staff member to support customers with installation and integration. "It's a great investment for us to make," explained Garner. "We really believe that Proteus will be a real benefit for all of us, but it won't work optimally if customers don't learn how to use it most efficiently. It's just part of our commitment to ongoing customer support and service."

Back to top

Postal Update

The U.S. Postal Service filed "R2000-1 Omnibus Rate Case" with the Postal Rate Commission at its Board of Governors meeting on January 12. R2000-1 proposes a 12-15 percent rate increase in the periodical class. Lobbyists for the Magazine Publishers of America (MPA) and the American Business Press (ABP) had expected this proposed increase for several weeks prior. The increase, which could cost the publishing industry an estimated $300 million more each year if passed in the current format, would go into effect January 2001.

Magazine publishers, led by their trade groups and representatives from Time Inc., Meredith Corp. and McGraw-Hill, have been fighting the increase for months, arguing that measures such as tighter bundling restrictions and increased automation have cut costs, which should mean a smaller rate increase. In November, U.S. Postmaster General William Henderson told publishers at the American Magazine Conference in Boca Raton, Fla., that such efficiency measures could keep the postal increase in the single digits. However, it was a double-digit increase that was proposed.

Once filed, the Postal Rate Commission has 10 months to make its decision. During this time, lobbyists and critics plan to testify against it. The MPA and ABP are expecting to testify in March or April of this year. And just two weeks after the proposal was made, the MPA's board of directors approved unanimously a $10 million war chest to fight the increase and push for long-term postal reform.

Additional increases that are part of this proposal would be a first class and postcard increase of one cent - from 33 to 34 cents for first class and 20 to 21 for postcards. Increases were also proposed for business mail and Standard A.

For more information on R2000-1, visit the U.S. Postal Service Web site at www.usps.com/rates/. The website contains a current vs. proposed rates chart, making it possible to compare your recent mailings to proposed changes.

Back to top

Paper Prices on the Rise

Effective March 1, 2000, United Litho customers experienced an increase of 7-9 percent on Mead #3 Expression and 3-5 percent on #4 Dependoweb. Another increase is expected on these papers sometime in the second quarter of the year. Circumstances driving these increases include an expanding U.S. economy, rising pulp prices, recent mergers with paper mills decreasing competition and overseas markets continuing their strong economic rebound. Bryant Wilson of Parsons Paper predicts that "... in spite of the factors listed, I feel the mills will not go overboard on price increases. The increases will be paced so as not to crush publishers' budgets (as has been the case in the past)."

Back to top

United Litho Wins Big

United Litho is proud to announce winning seven first place awards and 17 Awards of Excellence in the 1999 PIVA Graphic Communications Competition.

Each year, the Printing Industries of Virginia (PIVA), our regional affiliate of the Printing Industries of America, holds its competition for printers in various fields. The judging is done by a panel of some of the most knowledgeable professionals in the printing industry - members of the Graphic Arts Technical Foundation (GATF). GATF has long been recognized as the research center and manufacturing procedure elitists in North America. Each category is judged on mechanical print quality, technical difficulty and overall production of the submitted piece. We are honored to be acknowledged by the industry experts at GATF.

We would like to thank our customers - whose publication excellence is exhibited in this competition - and our press crews; digital prepress, bindery and client support specialists; and planning and sales staff who take a special interest in each publication we print and do an outstanding job of ensuring quality production.

The following were winners in the "Magazine" category of the competition.

First Place
Southern Bride - 8th Edition
Lilypons Water Gardens 1999
Echoes
- Volume 7 No. 4
Contingencies - July/August 1999
Hearthwarming 1999
Zoo Gram
- Fall 1999
New York Contemporary Art Report - November/December 1999

Awards of Excellence

Contingencies - September/October 1999
Gadfly - January 1999
Gadfly - February 1999
Hearth & Home - September 1999
Robinson Today - Winter 1999
The School Administrator - September 1999
Floor Focus - April 1999
Mortgage Banking - May 1999
Mortgage Banking - June 1999
Mortgage Banking -  October 1999
United Negro College Fund Magazine - Fall 1999
Market Pulse Journal - Volume 4 Issue 2
Hotel & Restaurant Technology Update - Fall 1999
Vero Beach - Volume 2 No. 5
7ball - Issue No.26
High Tech Career Almanac - Fall 1999
Shipmate - October 1999

Back to top

No More Stripping: CTP Technology Takes the Negative Out of Prepress

Computer-to-plate (CTP) imaging makes the entire prepress workflow digital, eliminating the need to output negative film that must then be stripped and burned onto plates. With CTP, all text and images are burned directly onto an emulsified plate from an electronic file. Even though the idea of an all-digital CTP workflow has been around since the early 1980s, computer technology is finally catching up to allow digital pagination, imposition, trapping and proofing.

In mid-December, United Litho installed an Agfa Galileo S platesetter to help make the magic happen for its clients. "With CTP, we've eliminated all problems associated with making conventional plates," said Chris Azbill, vice president of operations. The same file used to produce a digital HP blueline proof is used to make the plate. "It's one less step in the process, so it's one less thing to worry about."

Issues like dust on the film, and problems with vacuum frames and registration are things of the past. "Another advantage to CTP is that we no longer have to archive the film," explained Azbill. "Aside from saving us space, time and money, it saves the financial and environmental cost of disposing of film, which is considered hazardous waste."

The changes at United Litho began long before the Galileo S arrived on the scene. "About two years ago, we recognized that we needed to redesign our front-end prepress workflow to be all digital," said Azbill. "We began making conventional plates with just a single piece of 8-page imposed film." This step alone cut out the need to strip negatives for platemaking.

Proofing, imposition and trapping have been digital processes for some time, making the change to CTP much easier for ULI. "For us, the transition has been very easy," said Azbill. ULI clients will also enjoy the easy change. "The transition ULI is making now to CTP is absolutely transparent and smooth for our customers," he said. "They won't have to change a thing."

The printing industry is seeing more need for a CTP workflow than ever. "We said that we would move to CTP when our customers asked for it," said Azbill. In 1999, some of ULI's accounts said that their situation demanded a CTP workflow. "We're now responding to that need."

"When we decided to go with the Galileo, we decided to go with other Agfa products," explained Azbill. These products, including conventional plates and film, as well as trapping and platechecking software, helped ease the transition.

Thanks to planning and a smooth workflow implementation, ULI customers can now move to CTP without any bumps in the road.

Back to top

An Extraordinary Service Experience: American Gas

There's a saying that you can't get good service, good pricing and good quality from one printer, but I think that's a cop-out," said Stacey Bell, publisher and editor in chief of the award-winning magazine American Gas, a publication of the American Gas Association (AGA). "We get all three from United Litho."

American Gas, produced 11 times annually by the advocacy group, recently won an American Society of Association Executives' 1999 Gold Circle Award for most improved publication. "We've changed the editorial, replacing some columns with new ones and shifting our editorial focus," explained Bell. "We've also redesigned the magazine, developing a color template so we can continue to create interesting, exciting layouts while maintaining a cohesive look throughout the publication."

"Our readers have really liked the changes, too," added Bell. "In a recent survey conducted by an independent research firm, more than half of the respondents said they think the magazine's presentation and readability have improved during the past year."

The four-color publication reaches more than 8,000 professionals in the natural gas industry, in addition to members of Congress and other pertinent groups.

"We began working with United Litho with our February 1999 issue. It coincided with the publication's redesign, so it was a very exciting time," Bell explained. "We chose to work with United Litho partly because of our increased press run (now 10,000). We had been working with a sheetfed press, and the web press was simply more cost efficient."

A "typical day" for Bell is nonexistent. "Almost every day is different," she said. "I'm primarily a juggler, as I think most people are in the field of magazine publishing. From minute to minute, I'm juggling different balls. The important part is to decide which balls are rubber and which are glasswhich items I absolutely cannot drop."

Aside from producing a regular publication, Bell also works on other projects for AGA. "I'm always on deadline," she said. "Some months, everything seems to come together easily. Other months, there's a fresh challenge every 10 minutes."

"Each issue of the magazine has about 15 columns or articles," Bell explained. "Because we're an advocacy group, some of our topics demand a more lengthy review process, sometimes pushing back the deadlines and making things a little crazy."

With this kind of schedule, how does ULI help? "Heather Baker is the best client support specialist I've worked within my entire career," said Bell. "In addition to that, United Litho offers excellent courses on different aspects of publications and printing. I don't think many printers offer that kind of resource," she said, citing ULI's mailing services as another big help.

"In the 19 months that I've been at AGA, we've never missed a ship date," said Bell. "We have always gotten our issues to the printer on time, and they have always turned it around for us."

Back to top

TechTip: Reproducing Currency

Those of you who read the title of this article and got really excited, shame on you. Since we process so many titles, we see lots of pages go through, and occasionally we will find an advertisement or editorial page that violates the government's rules for reproducing currency. As the printer, we are responsible for what we print; and if we break the law, the penalty can be 15 years in prison and a $5,000 finesomething we don't particularly want to experience! Time Magazine learned this the hard way in 1985 when they featured U.S. currency in actual size and full color on the magazine's cover.

The Counterfeit Detection Act of 1992 permits color illustrations of U.S. currency provided:

  • The illustration is of a size less than 3/4 (75 percent) or more than 11/2 (150 percent), in linear dimension, of each part of the item illustrated.

  • The illustration is one-sided.

  • All negatives, plates and files used in creating the illustration are destroyed or deleted after their final use.

Note that the word "part" is usedit doesn't matter if you are just using a corner of a bill or the portraitit's got to be less than 75 percent or more than 150 percent. It also doesn't matter if the illustration is distorted or modified (e.g. another portrait in place of the one in the original).

Photographs and printed illustrations of U.S. and foreign coins may be used for any purpose. I guess they're not worried about someone trying to pass off a bunch of paper coins.

Stamps have a different set of rules.  If they are cancelled (by a true cancellation stamp, not one modified in Photoshop), they can be printed in color at any size. But if they're brand new, they are restricted to the same 75/150 percent dimensions as currency.

There are other documents that need to be treated as currency (reduced 75 percent or enlarged 150 percent). They include: traveler's checks, money orders, check drafts, bonds, gold certificates and register receipts and tapes.

Finally, some identification materials are required to be printed only in black and white to uphold the laws against counterfeiting. They include: passports, badges, birth certificates, diplomas, immigration papers, certificates of U.S. citizenship, parking permits, driver's licenses, ID cards, transportation tickets, auto titles, signatures and school transcripts.

More information about the reproduction of currency can be found at the Secret Service's Web site,

See you next issue!

Back to top

Copyright 1997 - 2009, United Litho, Inc. All rights reserved.