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PressProof

Volume 4, Issue 1

Survey Says …
TechTips: The Top 10 Prepress Problems
An Extraordinary Service Experience: Onsite Fitness


Survey Says …

The results are in from United Litho’s customer satisfaction research.

Is it possible to measure customer satisfaction? In a service industry such as printing, nothing could be more important. Accordingly, every year, United Litho conducts a satisfaction survey using an objective, third-party research firm. The results of this year’s survey, conducted by Shugoll Research in Bethesda, Md., showed that satisfaction with customer service is at an all-time high.

The reason? According to Wayne Peterson, vice president of sales and marketing, United Litho has made a substantial investment in its customer service people. Not only has the company continued to recruit actively and develop employees’ skills and competencies, but it’s working to create a better environment for the staffers in this department—from redesigning their workspace to launching Customer Service Toolbox, software designed to simplify order entry. United Litho is also training its customer service employees to help clients better navigate their printing challenges.

Of course, while client service is key, most customers (82 percent) said the quality of the product was the most important consideration in selecting a printer. This comes as no surprise to President Ken Garner, who considers quality essential. Many years ago, he says, the primary criteria were price, quality and service, and vendors would try to satisfy at least two of the three. “That’s just not the case anymore,” he explains. “Successful vendors now know that print quality has to be a given, or they won’t even be in the running.”

Shugoll’s research findings show an increasing number of clients satisfied with United Litho’s technical quality—again, no surprise in light of the company’s investment in new equipment since its move into the new plant in 1997. With the recent acquisitions of a new saddle stitcher and perfect binder—an investment of $5 million in its finishing department alone—not a single piece of “primary” manufacturing equipment is more than three years old, according to Peterson. With all that in place, the concentration now is on exploring secondary-level projects.

The company’s commitment to quality is also evident in its adoption of new technology, such as the January 2000 launch of a direct-to-plate option. “We’re consistently making large-scale investments,” Peterson notes.

With regard to price—the third piece of the printer-selection process—Garner says that United Litho’s pricing is always set to be competitive. He explains, “We’re not always the low-cost producer option; instead, we’re the highest-value option.”

Indeed, United Litho has concentrated on value to distinguish itself in the marketplace. “We’ve made a substantial investment over the past year in creating digital connections with our customers,” Peterson says, moving beyond digital proofs and electronic file transfer services to offer clients free access to—and training in—Proteus.

A sophisticated publication-planning application, Proteus will not only streamline clients’ dummy-creation process but will import data directly into Toolbox, eliminating the need for paper-based instructions from customers.

Almost half (47 percent) of the customers surveyed expected their printing needs to increase next year, with a similar percentage forecasting that their needs will remain the same. Garner, who sees electronic media not as a replacement to the printed piece, but as a “synergistic companion,” is not surprised. He expects the magazine industry to remain strong, given the solid advertising revenues that accompany a booming economy. “And feeding a presence on the Internet, as well as a printing presence, will be healthy for the enterprise,” he says.

Although the Shugoll research is the most formal means the company has for acquiring specific data, it’s certainly not the only one. Garner says United Litho’s customer service team meets with customers and prospects on a regular basis to identify the types of products and services clients would like to see and determine how the company can add value to each relationship. “Our antennae are always up,” he says.

From the results of this research, it’s paying off.

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TechTips: The Top 10 Prepress Problems

While the introduction of the digital workflow has been a boon for publishers and printers alike, digital file submission is not without its pitfalls. On these pages are the 10 most common digital prepress problems, as identified by the Graphic Arts Technical Foundation (GATF), together with my tips to keep them from happening.

No. 10 Resolution too high or too low in customer-supplied scans (3.2%)

Placed art should be 266 dpi for four-color and grayscale images, and 1200 dpi or greater for line art (bitmap) images. Make sure that Photoshop is displaying resolution in pixels/inch, since a 266 dpi image is equivalent to 104 dots per centimeter. 

Tip: To find out the maximum size you can make your graphic, load it up in Photoshop and choose Image > Image size. Verify that “constrain proportions” is ON (it may be grayed out) and “resample image” is OFF. Then type 266 into the resolution/pixels per inch field, highlighted above. You’ll notice that the width and height will change. If you save the file now and place it at 100% on your page, you’ll be OK. If the graphic is too small at this point, you’ll need to rescan; if it’s too large, you may reduce the graphic, but understand that you’re wasting disk space. The perfect job will have all graphics placed at 100%.

No. 9 Missing graphics (4.5%)

Above is an example of a PageMaker Links Manager window with missing graphics. See the question marks? That means that PageMaker cannot locate the graphic file on your hard drive or network. That’s bad news.  The upside-down question mark on the right indicates that the object will not print in high resolution because of either a missing file or a required filter that is not available. Both of these situations should be resolved by re-linking before doing a prepare-for-service-bureau command.

Tip: Make sure that you never paste graphics into your document; always use the place command.  Never place graphics off a zip drive or other removable media since they will be difficult to locate later.

No. 8 No laser proof supplied (4.6%)

Not getting a laser proof is a huge problem for us, since lasers are used in nearly every department in our plant. It’s very important that the laser be output at 100%, so that we can check our proofs against your lasers on a light table. Additionally, the colors used on that page should be handwritten at the bottom of each page so that our plate checkers can verify that the plates were made correctly. If they notice a portion of a plate with no dots on it, they will want to check your lasers to verify that you weren’t expecting that color on that page.

Tip: Use Quark’s “print styles” or PageMaker’s “printer styles” command to ease the printing of your pages at 100% with no crop marks.

No. 7 Incorrectly defined or undefined bleeds (5.2%)

Bleeds should always be 1/8". The graphic above from Quark depicts a perfect bleed at the top of the page. Note that it is bleeding on the left, top and right sides by 1/8". Use of the measurements window in both Quark and PageMaker will make this process very easy.

Tip: Create a few guides that are 1/8" off the page so your graphics and boxes will snap to the exact bleed amount.

No. 6 Graphics not linked (5.3%)

Fixing a graphic that isn’t linked is just as time consuming as fixing a missing graphic. If any art in your document is FPO, mark “FPO” clearly on the lasers. If you want us to place a graphic, write the file name clearly on your laser.

No. 5 Incorrect page settings or page setup (7.4%)

The golden rule of DPP: Make your document size your trim size. It’s as simple as that. Don’t try to accommodate bleed into your page size; don’t add any for grind-off; no change is necessary for live area, spine size or any other factor. Your document size is your trim size.

If there is a discrepancy, there is no easy fix. Outputting your pages at a percentage won’t do it, since the bleeds are scaled with the rest of the page, making those pages out of spec. It’s important to get this piece of information right from the start. Our maximum size for a perfect-bound publication is 8-1/4 by 10-7/8"; our maximum size for a saddle-stitched publication is 8-3/8 by 10-7/8". By the way, all magazines have facing pages (different left- and right-hand pages), so be sure to click that on when starting a new document.

Tip: Create a document with the right trim size and save it as a template. That way you will have already set up a file with the basic information you’ll need for every issue!

No. 4 Scans supplied in wrong file format (7.8%)

GIFs, JPEGs, CTs, BMPs, WMFs, PICTs, etc. are great for screen displays and the Internet.

But they don’t fit well in the print production workflow. Convert these graphics to flattened CMYK TIFFs.

Tip: Go to www.unitedlitho.com/amoore/PSHOPatn.sit to download a Mac Photoshop 6.0 action to automate this process.

No. 3 Files defined with incorrect color, e.g. RGB vs. CMYK (10.9%)

RGB or indexed color mode graphics won’t print correctly and will certainly not look in print like they do on your screen.

Tip: Simply go into Photoshop and choose Image > Mode > CMYK Color to fix.

No. 2 Missing or incorrect trapping (11.5%)

Good news! You won’t have to worry about trapping with any job you send to United Litho. There is one exception, though, and that is when 100% black type or 100% black boxes partially overlap a four-color element. In that case only, use a “rich black,” which is defined as 100% black and 30% cyan. Our ripping system will trap these colors correctly and not overprint the black. If you don’t do this, the page will still output correctly, but you’ll notice that there is an ink density change between the black that’s printed by itself versus the black that is printing over the picture (see the example above).

Tip: Create a color that’s called rich black in your document for these special cases. Be sure not to use a rich black for the main text of your magazine.

No. 1 Missing or incorrect fonts (22.2%)

And now for the number-one reported problem: Fonts. Fonts have always been a problem to printers. They get corrupted, they change over time and they reflow. The best thing to do is organize your fonts in a secure location, and then back them up in case any of them go bad. Be especially attentive to the fonts folder on your Mac or PC after installing new software. The screen capture above is merely a small subset of the fonts installed without notification after loading Microsoft Office, Internet Explorer and a few other utilities.

When sending your job to ULI, send only the fonts used in your documents. It’s important that we get the actual font files that are being used on your system to avoid getting reflow.

Tip: FlightCheck or FlightCheck Collect can help with the font collection process. Another helpful piece of software to manage fonts is Font Agent by Insider Software (www.fontagent.com). We use it at ULI to manage our font sets and have had a lot of success with its use. See the screen captures below to see how easy the program is to use. Note that the demo version, which is a free download, functions well as a scanner for problems; the full version adds the ability to fix them.

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An Extraordinary Service Experience: Onsite Fitness

What did United Litho have to do to convince OnSite Fitness to convert to the Proteus system?

“Nothing… we were begging them for it,” says co-publisher Don Elfant. “We wanted to be the first guinea pig.”

OnSite Fitness is a bimonthly trade magazine for the owners and managers of commercial fitness concerns: hotels, property developers, corporate wellness centers, university recreation facilities and the like. Its content covers legal, liability, maintenance, marketing and equipment issues—everything, as the magazine’s tagline says, “for managing your fitness investment.”

The magazine averages 64 pages per issue and has a print run of approximately 20,000. Founded in 1997, the publication had been printed for over a year by United Litho when the Proteus system was installed in OnSite Fitness’ Austin, Texas, offices.

“We just think it’s tremendous that United Litho offered it to us,” says Elfant.

“Everything they’ve done has been exemplary. I’ve been impressed with their willingness to get us up to speed.”

One of the challenges OnSite Fitness faces is fitting together the “puzzle pieces” that make up each issue. Proteus allows publishers and art directors to impose pages the way they will be printed, and can even be set up to track advertisers’ desired placements and ensure the separation of competitors’ ads.

To further complicate matters, because many of OnSite Fitness’ advertisers are regional distributors of national-brand equipment, the magazine is printed in five regional editions to allow for targeted ad placement to the appropriate region. Proteus’ ability to manage those editions has made regional ad placement a much easier proposition for Art Director Perla Arce.

Arce is also a big fan of  Proteus’ conflict-checking capabilities. “We had a situation where we had specified a particular sequence for the placement of three or four ads, and had also assigned each of them specific instructions about how far away they should be from competitors’ ads. When Proteus alerted us to the fact that we couldn’t satisfy both the placement order and the competitive separation requirements simultaneously, we went back to the drawing board to re-evaluate the priorities and resolve the conflicts.

“The ability to easily generate different scenarios of a dummy in progress—‘what if we led with this article, or rearranged these ads this way?—really saves me a lot of time,” Arce adds.

The customized training that United Litho provided on Proteus particularly earned Elfant’s admiration: “I have to give the company credit for hiring someone specifically to provide this training, and for their dedication to making it work.”

Although the software was not installed at OnSite Fitness until October 2000, preparations for the staff’s training on Proteus began weeks before. Rebecca Hoeckele, United Litho’s Proteus liaison and trainer, began sending forms to Elfant and his staff about two weeks prior to the installation, seeking to identify the magazine’s needs to customize the training. Elfant notes that Hoeckele even set up their last pre-Proteus issue entirely in the software system to use as a hands-on example. “Rebecca is fantastic; she was extremely thorough,” he says.

OnSite Fitness’ first Proteus-produced issue was on press as we spoke with Elfant. Although he characterizes his experience with the software as “incomplete,” he says he and his staff are “looking forward to using it to its fullest capacity.” In particular, he hopes that the system will help the magazine’s staff to compress the production cycle in two crucial areas: creating the dummy and prepping the mechanical.

“We’re very thankful,” he says.

To find out more about how Proteus can improve your operation, contact your account executive and request a demo today.

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